Laizhou Lyric Testing Equipment Co., Ltd.

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MODEL AUTOPOL 1000

AUTOMATIC METALLOGRAPHIC SPECIMEN GRINDING & POLISHING MACHINE

 

Features

  • Multi-usage, one machine to complete the whole process of metallographic rough grinding, fine grinding, rough polishing and fine polishing.

  • Single point pneumatic holding, no need for sample clamping.

  • Six pieces of Φ30mm samples can be polished simultaneously.

  • PLC independent control for the grinding disc and grinding head. The grinding & polishing parameters like rotation speed, grinding & polishing time, rotation direction, water valve on/off etc. can be set and automatically saved, easy to call.

  • Large touch screen interface, convenient for parameter setting, intuitive state display and easy operation.

  • Stepless speed changing for both grinding disc and grinding head. The rotation direction is switchable between FWD & REV.

  • PLC control for water supply and grinding material dispenser.

  • Working mode:
    (1)  Automatic mode:

According to the sample materials user’s habits, 30 groups of processes can be set and called. Each process can contain 10 steps of process parameters (each process is corresponding to certain grinding or polishing process. Process parameters: rotation speed of grinding disc and polishing head, grinding and polishing time, etc.)

(2)  Manual mode:

According to each grinding and polishing process, 30 groups of process parameters can be set and called: grinding disc and polishing head rotation speed, grinding and polishing time, water supply on/off etc.

(3) Setting mode:

Set certain function of equipment separately.

  • Magnetic anti-sticky disc can be replaced easily and it can finish the rough grinding, fine grinding, rough polishing and fine polishing for various samples continuously.

  • The water supply can be controlled by electromagnetic valve. There is automatic water cleaning device under grinding disc and it can clean the inside wall automatically.

  • Grinding head automatic electromagnetic lock, no need for manual locking handle.

  • Multi-language interface is available.

  • High accuracy, stable running, low noise.

  • Grinding & polishing dispenser is optional.

  • Operation by mobile remote control device is optional.

 

 

Technical specifications

 

Magnetic grinding disc diameter: 250mm (optional 200mm, 230mm)

Sample holder: 6-hole, Φ30mm (Φ20mm, or 3-hole, Φ40-Φ50mm is optional)

Grinding disc rotation speed: 100-1000 rpm

      FWD & REV rotation directions can be switched

Grinding head rotation speed: 30-200 rpm,

       FWD & REV rotation directions can be switched

Manual mode: 30 groups of process parameters can be selected, and each group of parameters can be set and called separately.

Automatic mode: 30 groups of process parameters, and each group of process includes 10 steps of procedure parameters (automatic processing from step 1 to step 10, each step has its independent group of procedure parameters).

Grinding head locking method: Electromagnetic automatic locking.

Air source pressure: no less than 0.6MPa

Power supply: 220V, 50/60Hz, single phase, 2KW

Motor power: 750W

Overall Dimensions: 760x 470 x 700 mm

Net weight: 80Kg

 

Standard accessory

 

Name

Quantity

Name

Quantity

AUTOPOL 1000

1 set

Diamond suspension polishing liquid, 6 micron, 200ml

1 bottle

One side sticky Abrasive paper (250mm) 180#

2 pieces

One side sticky polishing cloth (250mm), flocking (brown)

1 piece

One side sticky Abrasive paper (250mm) 800#

2 pieces

One side sticky polishing cloth (250mm), canvas

1 piece

One side sticky Abrasive paper (250mm) 1000#

2 pieces

Anti-sticky disc (250mm)

1 piece

Waterproof ring

1 piece

Magnetic working plate (250mm)

1 piece

Input-water pipe 8mm

1 piece

Power cable

(Aviation plug joint)

1 piece

Output-water pipe 25mm

1 piece

Data cable (Aviation plug joint)

1 piece

Hose hoops 18-32

1 piece

Triangle valve Φ12.7mm

1 piece

Hook

1 piece

Teflon tape

1 piece

Rubber pad with strainer Φ12.7mm

1 piece

Fast twist joint SNZ08-04

1 piece

Touch pen

1 piece

Filter piece Φ12.7mm

4 pieces

Technical documents: Machine manual, certificate, packing list 1 share for each

 

Optional Accessory

 

Air pump (optional)

Air pipe 6mmx3m (optional)

Tablet PC (10.2”, 4GB+64GB WiFi)

Metallographic grinding paper

GSC250A

  • 100 pieces /package

  • Material: black carborundum

  • Sand size: P80# 120# 180# 320# 600# 800# 1000# 1200# 1500# 2000#

  • Size: Φ250mm

  • Waterproof and one side sticky, can be attached on the grinding plate directly

Anti-sticky disc

MAGNOMET

  • Anti-sticky disc: 5 pieces/box   

  • Diameter: Φ250mm

  • Surface coating with Special anti-sticky layer, can attach the sticky paper and polishing cloth directly, and easily replace without sticky mark.

  • Can be reused

Polishing cloth

FT250A

  • Polishing cloth 10 pieces/package

  • Velvet fabric(long floss) / canvas (short floss)/ Woolen cloth (short floss) / silk cloth (no floss)

  • Φ250mm

  • One side sticky, can be attached directly on the grinding plate

Diamond grinding and polishing liquid

DSU

  • Diamond grinding and polishing liquid, 500ml/bottle

  • Diamond suspending in the liquid, can be dropped automatically or watering pot, Uniformly distribution

  • Size: 0.25, 0.5, 1, 1.5, 2.5, 3, 3.5, 5, 6, 7, 9, 10, 14, 15, 20, 28, 40micron, for different material

 

  

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